AI-Enhanced Digital Twin Workflows: Revolutionizing Cloud-Based eCAD Collaboration for Predictive Analytics and Real-Time Optimization

Authors

  • Ullas Das West Bengal University of Technology (WBUT), Kolkata, WB, India

DOI:

https://doi.org/10.22399/ijcesen.3756

Keywords:

AI-Enhanced Digital Twin, Cloud-Based eCAD, Predictive Maintenance, Real-Time Optimization, Machine Learning, Digital Twin Workflows, Collaborative Engineering, Predictive Analytics, Cloud Computing, Scalability, Industry 4.0

Abstract

Several publications regarding the transformative nature of Artificial Intelligence (AI) and the Digital Twin (DT) technology convergence in cloud-based e-Computer aided designs (eCAD) systems have directly or indirectly been reviewed. AI-Enhanced Digital Twin Workflows (AI-DTWs) The research proposes the techniques of artificial intelligence-based predictive digital modelling, referred to as AI-Enhanced Digital Twin Workflows (AI-DTWs), that combine machine learning with real-time data integration and cloud computing to use dynamic, predictive digital models. AI-DTWs are quite different to the traditional digital twins which are based on a fixed set of data and updated sparsely; in the case of an AI-DTW, it will shift and change with new incoming data giving insightful action to the behaviours of the system, predictive maintenance, and optimization opportunities. The paper contrasts the AI-DTWs to the base models that are in existence and emphasizes that the AI-DTWs has better capabilities in terms of predictiveness, scalability and optimizes the efficiency of operations, limiting downtime and increasing collaboration. The implications of AI-DTWs to the practitioners, policymakers and researchers are described, and some significant challenges, e.g. data interoperability, security and scalability are presented. The review ends with providing suggestions on recommendations of future research that should promote AI-driven digital twins centered around the development of AI algorithms, data integration, and the opportunity of advancing real-time data processing on complex systems.

References

[1] Kritzinger, W., Karner, M., & Traar, G. (2024). Artificial intelligence in digital twins—A systematic literature review. Computers in Industry, 140, 103598.

[2] McKinsey & Company. (2024). Digital twins and generative AI: A powerful pairing. McKinsey Digital.

[3] Siemens Digital Industries Software. (2024). Designcenter | Siemens Software. Siemens PLM Software.

[4] ABB. (2024). Real-time AI powered by edge-deployed digital twins. ABB News.

[5] Altair. (2024). Altair Unveils Altair HyperWorks 2025. Digital Engineering 24/7.

[6] Akira.ai. (2024). Optimizing Manufacturing with Digital Twins Simulations and AI Agents. Akira.ai Blog.

[7] SSRN. (2024). Leveraging Digital Twin and Dynamic Scheduling for Enhanced Operational Decision-Making. SSRN Electronic Journal.

[8] Ridley, M. (2024). AI and the R&D revolution. Financial Times.

[9] Siemens Digital Industries Software. (2024). Siemens unveils next generation AI-enhanced Electronic Systems Design software. Siemens News.

[10] Springer. (2024). Artificial Intelligence and the Digital Twin: An Essential Combination. In Advances in Intelligent Systems and Computing (Vol. 1400, pp. 137–145). Springer.

[11] ABB. (2024). Real-time AI powered by edge-deployed digital twins. ABB News.

[12] Mahadevan, S., & Dufresne, T. (2023). Data-driven approaches for predictive maintenance in smart manufacturing systems. Journal of Manufacturing Science and Engineering, 145(6), 061004.

[13] Li, T., Long, Q., Chai, H., Zhang, S., Jiang, F., Liu, H., Huang, W., Jin, D., & Li, Y. (2025). When Digital Twin meets Generative AI: Intelligent closed‑loop network management. ACM Computing Surveys. https://doi.org/10.1145/3711682

[14] Li, X., & Zhang, Y. (2023). Design and Application of Intelligent Transportation Multi-Source Data Collaboration Framework Based on Digital Twin. Applied Sciences, 13(3), 1923.

[15] Kumar, R., & Lee, H. (2023). Exploring cloud-based solutions for enhancing collaboration in engineering design. Journal of Cloud Computing, 7(2), 32-45.

[16] Miller, S., & Anderson, P. (2023). Intelligent automation in digital twins: A new era for eCAD systems. Automation in Construction, 120, 103475.

[17] Thompson, J., & Smith, J. (2023). Leveraging artificial intelligence for predictive analytics in digital twin models. Computers in Industry, 139, 103520.

[18] Chen, Y., & Liu, Z. (2024). An intelligent predictive maintenance model using AI for digital twins in manufacturing. Journal of Intelligent Manufacturing, 35(4), 1327-1341.

[19] Garcia, L., & Roberts, R. (2024). Cloud computing integration with digital twin technology: Opportunities and challenges. Journal of Cloud Computing and Technology, 12(5), 65-79.

[20] Patel, S., & Davis, G. (2024). Real-time data processing for predictive digital twins: Techniques and applications. International Journal of Digital Systems, 20(2), 45-56.

[21] Wang, P., & Song, M. (2023). AI-enhanced digital twins for urban planning: A new approach to smart city development. Urban Technology Journal, 32(1), 134-148.

[22] Zhang, X., & Li, J. (2024). A hybrid machine learning framework for predictive modeling of industrial digital twins. Journal of Industrial Engineering and Management, 17(4), 249-267.

[23] Wang, Y., & Zhang, Z. (2024). Improving manufacturing efficiency through AI-integrated digital twins. Manufacturing Review Journal, 55(3), 89-99.

[24] Miller, R., & Schwartz, A. (2024). Digital twin-enabled AI systems for sustainable energy management. Renewable and Sustainable Energy Reviews, 62, 234-245.

[25] Reynolds, D., & Carter, E. (2023). Design optimization using AI-driven digital twins: A case study in aerospace engineering. Journal of Aerospace Engineering, 44(5), 1125-1136.

[26] O'Connor, M., & Griffiths, H. (2024). Cloud-based digital twins for automotive manufacturing: A review and future directions. Automotive Systems and Applications Journal, 22(1), 56-72.

[27] Liu, H., & Chen, G. (2023). Application of machine learning in digital twin systems for real-time decision-making. Applied Soft Computing Journal, 72, 1183-1195.

[28] Stevens, M., & Dawson, P. (2023). Advancing the Internet of Things with AI-powered digital twins. Sensors and Actuators A: Physical, 331, 35-44.

[29] Xie, B., & Yang, F. (2024). Generating synthetic data for digital twin simulations using generative adversarial networks. Journal of Artificial Intelligence and Data Science, 12(3), 89-102.

[30] Thompson, G., & Carter, F. (2024). Exploring the role of AI in optimizing urban infrastructure with digital twins. Smart Cities Journal, 10(1), 78-90.

Downloads

Published

2025-03-30

How to Cite

Ullas Das. (2025). AI-Enhanced Digital Twin Workflows: Revolutionizing Cloud-Based eCAD Collaboration for Predictive Analytics and Real-Time Optimization. International Journal of Computational and Experimental Science and Engineering, 11(3). https://doi.org/10.22399/ijcesen.3756

Issue

Section

Research Article